CONFERENCE

The inaugural 2025 Industrial Sustainability Best Practices Conference in Barcelona, Spain, will convene to share high-impact carbon reduction and water conservation projects available in industrial on-site utilities. Representing 10-40% of total industrial energy consumption, on-site utilities (compressed air, nitrogen generation, blowers, vacuum and HVAC/process cooling) are where industrial-size energy and water conservation project opportunities exist. Manufacturing process safety and quality will also be discussed as it relates to sizing, maintenance and measurement fundamentals.

  1. Sustainability: Learn to dramatically reduce energy and water consumption in plants through System Assessments.
  2. High-Quality and Safety: Protect food products or high-tech equipment from contamination. Learn how to set a specification and verify compliance.
  3. Reliability: Maximize Up-time through proper sizing, system design and monitoring instrumentation.

Energy & Water Efficiency

Vigorous NET ZERO and Energy/Water Conservation goals will focus on compressed air, vacuum and HVAC/Process cooling systems as they can represent 10-40% of the total energy consumption in a plant. Receive industrial-sized, energy/water-saving project ideas and hear success stories of projects delivering up to 50% of annual carbon reduction goals.
  • Sizing calculation fundamentals for air compressor/chiller/cooling tower efficiency
  • How to identify and track key system efficiency metrics
  • System supply strategies for efficiency and turn-down capability
  • Demand reduction strategies: lowering pressure and temperature specifications
  • Leak detection and repair
  • Air-cooled vs. water-cooled calculations including water treatment
  • Retrofitting dry and adiabatic chillers
  • Reducing make-up water use in cooling towers
  • Vacuum pump projects

Process Safety & Quality: Sizing, Maintenance & Measurement

How does your SQF/BRC/ISO Quality Management system verify the purity and quality of the compressed air, vacuum, and cooling system, which enters into contact with manufactured products? Quality & Product Safety staff will learn to write specifications, and work with plant maintenance and engineering to verify compliance.
  • Where does contact with our process/product occur? Direct or Indirect?
  • Potential microbiological contamination of food and pharma products
  • Potential production downtime and product spoilage
  • Using ISO 8573.1 to write a compressed air quality specification
  • Sizing calculation check-list for compressed air purification equipment
  • Maintenance procedures and measurement instruments required for specification compliance
  • Compressed air condensate drain best practices

Conference Agenda & Speakers.

Conference Delegates registration includes:

  • 12 hours conference sessions on June 17 and 18.
  • Lunch/Appetizers/Beverages at Networking Exhibits
  • Keynote speakers from leading European companies

The conference will feature live English ↔︎ Spanish translation subtitles. You will be able to translate the presentations on your own computer to the language of your choice. This is how it works.

Compressed Air Challenge Level 1

Fundamentals of Compressed Air Systems

This is an 8-hour introductory course on Tuesday June 17, designed to teach facility engineers, operators and maintenance staff how to achieve 15-25% cost savings through more effective production and use of compressed air. Participants will learn how to:

  • Calculate the energy cost of compressed air in their facility;
  • Improve compressed air system efficiency and reliability;
  • Identify inappropriate uses of compressed air;
  • Establish a baseline by which they can measure improvements in compressed air performance and efficiency;
  • Find and fix leaks;
  • Match system supply to actual production requirements for pressure and flow;
  • Establish a leak prevention program, and
  • Better control compressed air to improve productivity and profitability.
  • Receive the Fundamentals of Compressed Air Systems Workbook (english)

60 seats available. Attendees who complete the course will receive a Certificate of Completion.

CAC Instructor
Juan Londono
Applications Engineer for Air Unlimited Inc.